Digital Twin The foundation of digital twin technology. The virtual representation of your products, systems, and processes. ASSET ADMINISTRATION SHELL That`s AAS Structure of the AAS Flexible content – every aspect of asset information has its own submodel, such as technical data, documentation, 3D models, time series data, etc. go deeper Submodels Identity A fully interoperable data package for exchanging information and enabling automated collaboration across the industry. One Shell for all STRUCTURE FUTURE STATUS QUO Digital Nameplate Technical Data Handover Documentation Digital Product Passport Product Carbon Footprint Static Data STRUCTURE FUTURE STATUS QUO STAGE 01 STAGE 02 Dynamic Data Live Process Data (time series data) Lifecycle Data (e.g., maintenance, calibration) STAGE 03 Intelligent Functions Anomaly Detection and Smart Services Functional Model Automated Interaction arrow_forward arrow_forward arrow_forward > 50.000 Centralised access & maintained data go deeper Efficiency STRUCTURE FUTURE STATUS QUO Digital Nameplate Technical Data Handover Documentation Simplified integration into systems and platforms Transparency and traceability Products with AAS available in the Bürkert-Shop Digital Nameplate Technical Data Handover Documentation STRUCTURE FUTURE STATUS QUO Digital Nameplate Technical Data Handover Documentation STRUCTURE FUTURE STATUS QUO Digital Nameplate Technical Data Handover Documentation STRUCTURE FUTURE STATUS QUO arrow_forward Time saving through interoperability arrow_forward Data-driven optimisation Digital Value Efficiency Sustainability Innovation arrow_forward Automated processes STRUCTURE FUTURE STATUS QUO arrow_forward Efficiency Digital Value More efficient use of resources Sustainability Innovation STRUCTURE FUTURE STATUS QUO Promotion of the circular economy arrow_forward Optimisation of energy consumption arrow_forward Accelerated development of new products arrow_forward arrow_forward Efficiency Facilitated cooperation and knowledge exchange Sustainability Innovation STRUCTURE FUTURE STATUS QUO Digital Value Better predicable maintenance and accessable information Maintenance arrow_forward High transparency and easy access to process information Production & Monitoring arrow_forward Less trial and error Commissioning & Parametrization arrow_forward Virtual validation of variance Planning & Ordering arrow_forward High test coverage for variances due to virtual validation Virtual Engineering & Simulation arrow_forward Better specified solution Less expensive due to fewer loops in physical engineering Faster time to market due to fewer time-consuming loops in engineering Efficiency arrow_forward DIGITAL EFFICIENCY AAS The virtual representation of your products, systems and processes with great efficiency potential. The foundation of digital twin technology. Virtual Calibration Virtual Setup DIGITAL Digital benefits EFFICIENCY VALUE TWIN TWIN Virtual Calibration Sensors are calibrated and adjusted over time or in the event of target/actual deviations to ensure measurement quality. This is done by comparing the sensor with a reference that is 10 times more accurate in the laboratory. Production stops may occur due to intervention in the production process, either for bypass calibration or for the removal of the sensor for calibration. 03 04 NEAR FUTURE CASE 01 02 Connection Individual or various sensors are integrated into a process system and connected to a control centre. If a deviation from the target range is detected, a comparison can be initiated automatically or manually using a virtual reference in the laboratory. 03 04 01 02 Review and Comparison The measured values are synchronized via the digital twins of the sensor in the system and the reference device in the laboratory. The offset between the target and actual values is determined, and corrective compensation data is generated and uploaded to the sensor in the system. 03 04 01 02 Virtual Calibration In virtual calibration, real measured values are compared with assumptions and simulations in the digital twin to determine deviations. The real sensor is calibrated via its physical instance, while the simulation determines the framework conditions of the virtual reference. 03 04 No more dismantling for the calibration of devices in a system Fewer plant stops due to expansion and remodelling Virtual Setup 01 02 Virtual Valve setup Setting process valves to regulate the correct process temperature in the food and beverage industry is time-consuming work that involves a lot of trial and error. Many factors have to be taken into account in order to ultimately achieve consistent quality through exact switching points. Long setup times are necessary, with a high amount of wasted medium 03 APPROVED CASE 01 02 Dynamic Simulation With the help of model-based design, the components of the system, the environment and the media can be precisely simulated and controlled. The results are used as settings for the pre-parameterisation of the process valves. 03 01 02 Virtual Setup In the future, many of our components will already interact digitally with their later physical environment. As a result, we not only supply individual components but also genuine added value that originates in the digital world: 03 Time/cost savings due to no need for setup Less waste of medium and energy Virtual Calibration 01 02 Virtual Engineering & Simulation Early error detection in virtual engineering Increase Safety arrow_forward arrow_forward Enables testing of expensive, real-world scenarios virtually Saves Time & Money arrow_forward Virtual validation reduces later changes and costly reengineering arrow_forward Testing scenarios virtually avoids the high costs of real-world testing arrow_forward Digital marketplace provides efficient access to essential product data, streamlining processes and potentially reducing costs 03 04 01 02 05 Planning & Ordering Import complete product information into ERP and PLM systems instead of manually searching and requesting missing data Increase Safety arrow_forward arrow_forward Get direct updates for lead times and costs High transparence on process and costs during planning and ordering arrow_forward 03 04 01 02 05 Commissioning & Installation faster commissioning without much trial and error for parameter settings Saves Time & Money arrow_forward arrow_forward Automatic management of documents Automatic parametrization during installation arrow_forward Automated testing arrow_forward Quality arrow_forward Superior commissioning and installation – fully tailored to your needs. 03 04 01 02 05 Production & Monitoring High process transparency through extensive data usage Efficiency & Reliability arrow_forward arrow_forward Easy control with the digital twin, no reprogramming needed Save Time & Money arrow_forward Online process monitoring arrow_forward early detection of anomalies and possible leaking errors arrow_forward Obsolescence management Process optimization, predictive maintenance and reporting based on real-time data from the field arrow_forward 03 04 01 02 05 Maintenance & Recycling Consistent product history Lifecycle Optimization 03 04 01 02 05 arrow_forward arrow_forward Digital health checks Guidance documents for physical maintenance arrow_forward Digital product passport helps to bring products to a second life arrow_forward arrow_forward Calibration documentation Digital Value DIGITAL EFFICIENCY arrow_forward Efficiency Faster time to market due to fewer time-consuming loops in engineering Less expensive due to fewer loops in physical engineering Better specified solution Virtual Engineering & Simulation arrow_forward High test coverage for variances due to virtual validation Planning & Ordering arrow_forward Virtual validation of variance arrow_forward Commissioning & Parametrization Less trial and error Production & Monitoring arrow_forward Better predicable maintenance and accessable information High transparency and easy access to process information Maintenance arrow_forward Better predicable maintenance and accessable information